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Manufacturing performance platform OEE, light MES & AI Turn hidden losses into recovered profit.
With real-time production monitoring and automatic downtime tracking, Fabrico puts a price on every loss and turns it into actionable insights.
- Losses shown in money
- Devices connected in about a month
- Full rollout in 3 to 4 months
Morning review · week 36Management Insights
All sitesExport brief
Loss exposure€723,550+6.4% vs last week
Recoverable€530,80073% of exposure
Verified€235,3008 actions confirmed
Top decisions this weekView all 38
LOSS-2417Line 1 · Changeover overrun
€271,300Unowned
LOSS-2402Line 4 · Labeler jams
€157,100At risk
Loss price tag · live
Filler #2 · micro-stops
€148,540
Lost profit this year
Sample data
Sample data
Fabrico is a perfect investment for the company, bringing significant savings at a reasonable price.
ISO/IEC 27001ISO 9001ISO/IEC 20000-1G2 Leader 2025
Trusted by FMCG, food and industrial manufacturing groups
Results our customers reported
More output from the equipment you already own
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−20%
Downtime at ABB
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+23.2%
Good output a month at Ficosota, June to September 2026
-
€/min
Financial impact of every minute lost
The opportunity
Every production loss has a price tag. Most plants never see it.
Plants count losses in minutes and OEE points. Results are decided in revenue and profit: an average large plant loses 27 hours a month to unplanned downtime, and in FMCG one lost hour costs about 36,000 USD (Siemens, True Cost of Downtime 2024).
Production line · Shift ALine 1 · Filling & capping
LiveOEE71.4%
Produced / target10,180 / 10,800
Downtime40 min
Lost profit · shift€1,650
06:002,640 / 2,700
−€120
07:002,360 / 2,700
−€690
08:002,690 / 2,700
−€60
09:592,490 / 2,700
€640Labeler jam · 13 min€140Slow cycles
−€780WorksPlannedUnplannedChangeoverDelayed
Sample dataManufacturing performance platform
OEE, light MES and AI, working from the same data
Start with OEE and light MES on one line, then add maintenance and AI when you are ready. Production, maintenance and management share one live picture.
MES & OEE
Real-time production monitoring, automatic downtime tracking and OEE analytics on every line, with machine connectivity and production planning.
Explore MES & OEEMaintenance management (CMMS)
Preventive maintenance, work orders, spare parts and maintenance reporting, with technical stops solved in order of financial impact.
Explore CMMS NewFinancial impact
Every loss priced and ranked, from the operator’s screen to the group P&L.
See it in a demoComputer vision
Cameras suggest the real reason for each stop and keep the footage as evidence behind its price tag.
Explore AI add-onsAI Assistant & scheduling
Answers from your production history and machine manuals, plus smart production scheduling.
Explore the AI AssistantGroup & multi-site
Standard asset hierarchies, templates and KPIs across every plant, with one group-level overview.
Explore multi-siteOn every device your teams use
A mobile application for operators and maintenance technicians, a web platform for planners and managers, a QR code scanner for instant machine and asset information, and machine connectivity for any line.
How the Manufacturing Performance Engine works
From hidden loss to recovered output, in four steps
Start with one representative line, see the value on that line first, then roll out plant by plant.
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STEP 01
Connect any machine
New or legacy: Fabrico reads PLCs, adds IoT sensors or uses cameras where sensors can’t reach, for real-time data from every line. Operators add stop reasons in a few taps.
PLCIoT sensorCamera + AIOperator -
STEP 02
Price every loss
Each downtime event, slowdown, changeover and reject is valued in lost revenue and lost profit, in real time, with your own prices and margins.
€ per loss -
STEP 03
Act on what’s worth most
Losses are ranked by recoverable value and turned into insights with evidence, an owner and a clear next action.
Owner + action -
STEP 04
Verify the recovery
Every closed action is checked against production data, so recovered output and profit are measured, not assumed.
Verified result
About 1 monthto install the devices and connect the machines, with minimal disruption
Line by linea structured rollout across your plants
Every losspriced in money, from the first pilot line
New · Financial impact module
Track the financial impact of production losses in real time
If a loss has no price tag, it has no priority. Every stop, slowdown and reject becomes lost revenue and profit as it happens, and the biggest ones become decisions someone owns.
What management reviews every morning
Sample week · three food & FMCG plants
Loss exposure
€723,550
What production losses cost this week
Recoverable opportunity
€530,800
The share you can realistically win back
Verified recovery
€235,300
Savings confirmed by production data
Action closure rate
68%
How fast insights become completed actions
Every insight answers six questions
- 01What happened? Line, product and shift, classified automatically.
- 02What does it cost? Lost revenue and profit, live.
- 03Why? Stop codes, operator notes and camera footage.
- 04What should we do? A work order, SOP update or training.
- 05Who owns it? An accountable owner and a deadline.
- 06Did it work? Recovery verified against production data.
One view for every role
Anyone in the system can see how their actions affect plant results
The same live financial picture is shared from the shop floor to the boardroom, filtered to what each role controls.
Operators & shift leaders
What they see
Output against the shift target, every stop with its cause, and the live cost of each loss on their line.
What changes
Stops logged in a few taps, faster response to the costly ones and fewer repeat losses.
Shift targetStop reasonsMicro-stopsDigital checklists
Maintenance technicians
What they see
Maintenance management (CMMS) built natively into the MES: breakdowns, preventive work, MTBF and spare parts, ranked by lost profit.
What changes
Real-time communication with operators and work orders planned around value, not noise.
Work ordersPreventive & CBMMTBFSpare parts
Plant managers
What they see
OEE by availability, performance and quality, with the Six Big Losses turned into priced, ranked insights.
What changes
Actions with owners and deadlines, the return of each one measured, and teams focused on what moves output.
OEESix Big LossesDaily meetingAction tracking
C-level & operations leadership
What they see
Every plant side by side, and the financial impact of every improvement effort across the group, in real time.
What changes
Faster decisions on capacity and investment, with more output won from existing assets first.
Group KPIsLoss exposureVerified recoveryCapacity
Across every level
Continuous improvement leads
KaizenLoss ParetoRoot-cause analysisPDCAStandard work
What they see
A digital tool for kaizen teams: loss Pareto, root causes backed by stop codes, operator notes and camera footage, and every action tracked in one place.
What changes
Every PDCA cycle closes with results verified against production data, and standard work stays digital across lines and plants.
Proven in production
Trusted by production and maintenance teams to increase output and reliability
What transformation and maintenance managers in FMCG, food, automotive and metal plants say after rolling Fabrico out.
“Being part of an international group, the requirements that come from group level to our production are already available in Fabrico, way ahead. With Fabrico, all our needs are covered and even exceeded.”
Valentin AlexandrovTransformation Manager, Schaeffler
Efficient, hassle-free maintenance management with an outstanding preventive maintenance feature
“Fabrico team was very reactive and we managed to integrate the solution in a week. Users were onboarded quite fast.”
Maintenance ManagerAmeta Holding
“The real-time data and structured processes have significantly improved our efficiency.”
Maintenance ManagerEwellix
More from maintenance and production teams
The best feature for us is the real-time information
“Our team quickly adapted to Fabrico’s platform. It was easy to use, and the benefits were evident almost immediately. We now know exactly what’s happening at any given moment.”
Easy task management is very important to us
“Every maintenance activity is accounted for and completed on time. This level of organization is crucial in preventing machine breakdowns and maintaining our production schedules.”
ABB and Fabrico: gold standard in downtime optimization
“My favourite aspect of this software is how simply work orders can be created, labelled, allocated and followed through to completion, so urgent issues are resolved quickly.”
From manual to automated systems
“The shift not only improved daily operations but also provided strategic insights that drove better decision-making at all levels of the organization.”
G2 Leader 2025
Trusted software with award-winning performance in maintenance management (CMMS) and asset management.
Enterprise-ready
Fits the systems, sites and standards you already have
Designed for manufacturing groups: integrated with your IT and OT, secure by design and simple enough for every shift.
Integrates with ERP and OT
Connects to ERP systems such as SAP and Oracle for full asset lifecycle management, and to the OT layer through PLCs, sensors and cameras.
SAP Silver PartnerOraclePLC
Certified security
ISO-certified company and solution, with role-based access control on every asset and financial record.
ISO/IEC 27001ISO/IEC 20000-1ISO 9001
Security at Fabrico
Built for groups
Standardize across plants, compare sites and meet group-level requirements from one central platform.
Multi-siteGroup KPIsTemplates
Adopted on the shop floor
A consumer-app-like interface on web, iOS and Android, with QR code access to every machine, in your language. Training stays minimal for operators and maintenance teams.
WebiOSAndroidMulti-language
Get started
Find out what your losses cost. Recover the output you already own.
See your own losses with a price tag in a live demo, or start with a focused pilot on one representative line.
Or start with a pilot, in four moves
- 1Connect one representative line
- 2Measure its losses in money
- 3Act on the highest-value ones
- 4Prove the recovered value
Installing and connecting the devices takes about one month, with minimal disruption to your teams.